| Metallurgical and Materials Engineering Course Content |
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ONDOKUZ MAYIS UNIVERSITY
ENGINEERING FACULTY
Metallurgical and Materials Engineering
YEAR I
SEMESTER: FALL
MBM 101 Technical Art (1202) (ECTS:6)
Instruments that are used in technical art drawing, standards, geometrical drawings, projections of objects, extraction of views, performing measurements, perspective drawing, completion of uncompleted views, surface operation symbols, design geometry.
MBM 109 Introduction To Materials Engineering (2002) (ECTS:5)
What is Materials Science and Engineering? The place of Materials Engineering concepts and Materialds Engineering in our lives and the definition of some engineering concepts, studying and listening the course instructors, preparation of study notes, library useage, preparation of reports, making physical and psychological preparations for passing exams, forming and administering commisions, speaking to audience, reading an article or a letter, applying a job and methods for advancing in the profession,.historical development of materials and their roles in the industry. Classification of materials and their production methods. Surface techniques that are applied to materials. The physical behavior of materials, their mechanical properties and chemical behavior.
FIZ 105 Physics I (3024) (ECTS:6)
Motion in one dimension, Vectors, Motion in two dimensions, Laws of motion, Laws of circular motion, Application of Newton’s Laws, Work and Kinetical Energy, Potentıal Energy and Conservation of Energy, Linear momentum abd collisions, Kinematics of Rotation, Dynamics of Rotation, Angular Mometum, Statics, Harmonical Motion, General Gravitational Law.
MBM 103 Chemistry I (3003) (ECTS:6)
Matter and Energy, The structure of matter, the structure of atom, physical and chemical properties of elements, Periodic System, Solid, liquid and gas states of matter, chemical bonds, thermochemical reactions, reaction kinetics, solubility and solubility constant, Stochiometry, Solids, liquids and changes between states of matter, solutions, acids, bases and their reactions, chemical balance, elektrochemistry, alkali metals, Transition elements, Organic Chemistry.
MAT 107 Mathematics I (4004) (ECTS:5)
Real and complex numbers, functions and graphics, continuity and limit in functions, differentiation, differantial and its applications, calculations by the help of differentials, in between value, aradeğer, the average value theorems, numerical solutions of equations and Newton formula, Numerical series, series, force series, Maclaurin and Taylor Series, algebra and transandent functions, logaritmic functions, hyperbolic functions, inverse functions, undetermined figures in limits, L-Hospital Rule.
YDI 101 Foreign Language I (2002) (ECTS:2)
Tense, conjunctions: The verb To Be, possessive adjectives and pronouns, there is, there are, some / any / much / many / a lot of, countable and uncountable nouns, making polite requests, comparative and superlative forms of adjectives, like / would like.
SEMESTER: SPRING
MBM 102 Computer Aided Drawing (1202) (ECTS:5)
Geometrical drawings, projection rules, extracting the real views from 3-dimensional models by using AutoCAD computer program, extracting the third view from two main views, 3-dimensional drawing techniques: simple figures, nonlinear surfaces, irregular surfaces, main principles of measurements, main principles of cross-sectional elements: complete and half cross-sections.
ENF 110 Computer Programming (2203) (ECTS:6)
What is the programming language? Computer software principles, structural proramming properties. Machine programming. High level languages. What is programming? Steps in solving problems, numerical systems, numbers with ten, sixteen and two bases and their transformations, statements in programming languages, structures, arithmetical statements and software, arithmetical transforming statements, input and output statements, control statements, alghoritm development, coding in software language- starting up, applications.
FIZ 106 Physics II (3024) (ECTS:6)
Charge, matter and electrical field, Gauss Law, electrical potential. Condensator, current and resistance. Electromotor force; circuits and magnetic field. Ampere law and Faraday Induction Law. Inductance and magnetic properties of matter. Electromagnetic waves.
MBM 104 Chemistry II (4004) (ECTS:6)
Solutions and their properties, Chemical Balance: Finding the chemical reaction constant, Proton Transfer-Acids and Bases; Salt Solutions: Acidic and basic properties of ions, Titrations, Buffer solutions; Energy and thermodynamics in chemical reactions: First law of thermodynamics; Electron Transfer-Electrochemistry: Galvanic cells, Electrolysis; Kinetics-Reaction Speeds: Speed and Concentration, Reaction mechanisms; Main Group Elements I; Main Group Elements II; d-bloc transition Metals; Nuclear Chemistry: Radioactivity, Nuclear Energy.
MAT 108 Mathematics II (4004) (ECTS:5)
Volumetric calculation by cylindrical surface method, spring length and the areas of round surfaces, logarithmic and power functions, inverse trigonometric functions, undetermined figures, L’Hopital rule, hyperbolic and inverse hyperbolic functions, integral techniques, integral tables and variable changes, partial integration, trigonometric integrals, rational functions and partial ratios, general integrals, drawing figures and area calculation in polar coordinates, parametric figure drawing and area calculation, infinite series, vectors, surfaces and figures in space, cylindrical and spherical coordiantes, continuity and partial differentiation in multivariable functions, chain rule, directional differentiation, maximum and minimum problems, area and volume calculations in double integrals.
YDI 102 Foreign Language II (2002) (ECTS:2)
Reported speech, passive voice, comparison, causative sentences, adverbial clauses: Question forms, infinite of purpose, making suggestions , adverbs and adjectives, adjectives ending in /-ed/ and /-ing/ present, perfect with ‘’ever, never, always, yet, just, since. Adverbial Clauses.
YEAR II
SEMESTER: FALL
MBM 201 Differential Equations (3003) (ECTS:4)
Introduction and basic concepts. First degree differential equations and its applications in engineering. Higher degree lineer differential equations and its applications in engineering. Application of second degree lineer differential equations with constant coefficient. Solution of lineer differential equations by exponential series.
MBM 203 Materials Thermodynamics I (3003) (ECTS:6)
System and its environment, properties of pure material, tables and diagrams of properties, the state equation, types of work and energy. Transfer of energy between the system and the environment, thermodynamic process, reversible and non-reversible processes. The First law of Thermodynamics for open and closed systems, Entropy and the second law of thermodynamics, the second law of thermodynamics for engineering systems
MBM 205 Materials Science I (2203) (ECTS:5)
Introduction to Materials Science and Engineering. Classification of engineering materials, Experimental characterization techniques of Materials. Non-destructive characterization techniques of materials. Atomic structure and chemical bonds. Crystal strcuture and geometry, Liquidification and evaporation of metals. Crystal defects. Corrosion and its control. Types of Phase Diagrams, iron-carbon phase diagrams. Materials systems: Iron-based materials, non-iron based materials, Polymers, Ceramics, Composites.
MBM 207 Statics and Strength (3003) (ECTS:4)
Introductıon to forces and vectors: Vector calculations. Equilibrium of solids. Equilibrium of equi-planar systems. Equilibrium of three-dimensional systems.. Resultant vector of force system. Moment, Moment of pair-force. Resultant force and pair-force moment system: Equilibrium of solid objects: Equivalent force systems in solid objects. Structural analysis: Member-beam systems, frames and machines. Internal forces: İnternal forces in structural elements. Friction. Centroid and center of gravity. Momentum of inertia. Virtual work method. Introduction to strength, basic definitions internal force, external force, stress, safety stress and safety coefficient,thermic stress, thermic stress in composite rods, the effect of density to strain, rods with equal strength, stress in pressurized vessels, one and two axes stress transformations, Mohr’s cycle, basic stress, Hooke’s Law, normal and slip stress in vertical loaded beams, normal and slip stress in variable profile cross sections, the importance of slip stress in determining of cross section, prime stress in bending, torsion, column theory, thick and thin columns, states of compound strength.
MBM 209 Materials and Energy (3003) (ECTS:6)
Stoichiometric calculations; Mass balance calculations; Heat balance; Types of reactions; Application of thermochemical principles; Mass and heat balance applications on selected processes.
MBM 211 Professional English (3003) (ECTS:4)
Definition of frequently used terms and expressions in Material Engineering. Translation of these terms and expressions and translation of some papers chosen from literature to Turkish. Providing of the presentation of technical English sources including books, papers, CD, etc. for Material Science and Engineering with the attendance of students.
TDI 201 Turkish Language I (2002) (ECTS:1)
Elements of sentence, analysis and application of sentences, listening and understanding of literature and technical literature, understanding of writing ideas, incoherency and its fixing, rules of writing of scientific articles (report, article, paper, etc.), improvement of speaking and writing skills of students by sample of selected articles from Turkish and world literature and history and rhetoric applications of them.
SEMESTER: FALL
MBM 202 Linear Algebra and Numerical Methods (3003) (ECTS:5)
Vector spaces, Vector sub-spaces, linear relationship, base and dimension, bases for 4 basic sub-spaces, Gram-Schmidt method, linear transformations, zero spaces of linear transformations, Matrices and determinants, inverse matrices, Symmetric ve pozitive defined matrices, linear vectors, base transformation, Projections, Matrix and vector norms.
MBM 204 Materials Thermodynamics II (3003) (ECTS:6)
Ideal gases and compounds; Third Law of Thermodynamics; Ellingham Diyagrams. Properties of integral; Partial properties; Chemical Potential; Gibbs-Duhem Equation; Activity; Quasi-chemical model; İdeal Solutions; Real Solutions; Raoult’s Law; Henry’s Law; Alfa Function; Clausius-Clapeyron Equation; Reference and standart states;interaction coefficients and parameters.
MBM 206 Materials Characterization Techniques (3003) (ECTS:6)
Importance of characterisation; Classification of characterization techniques; Microscobik characterizasyon techniques; History of microscobe; Sample preparation; Ligth microscopy; Comparison of ligth and electrons; Why electron microscope;Scanning electron microscopy; Transmission electron microscopy; Chemical analyses in electron microscopy; Other microscopes; Non microscobic techniqes, Difraction; X-Ray diffraction; Thermal analyses devices; Other characterization techniques.
MBM 208 Phase Diagrams (3003) (ECTS:6)
Thermodynamics and phase equilibrium; Phase diagrams of one-component systems: Phase diagrams of two- component systems; Solidification of liquids in two-component equilibrium diagrams, Solid solutions, Congruently and incongruently melted intermetalic compounds, Non-mixing liquids; Drawing of phase equlibrium diagrams: Experimental methods, Thermodynamical calculation methods; Phase diagrams of three-component systems: Analysis of composition, Solidification of liquids in three-component equilibrium diagram, Intermetalic compounds in three-component systems; Phase diagrams of multi-component systems.
MBM 210 Materials Science II (2203) (ECTS:5)
Mechanical behavior of materials: tensile test, stress-strain correlations, brittle behavior of materials, ductile behavior of materials, slip, hardness. Physical properties of materials: density, water sorption, void ratio, permeability, capilar water sorption. Internal structures of materials: atomic structure, ionic bond, covalent bond, metalic bond, Van der waals bonds, bond energy, classification of materials. Crystal structure: directions and planes, metals, ceramics. Crystal defects : point defects, plane defects. Amorph structure: glass, liquid, gas and phases. Solid solutions, diffusion. Strengtened mechanisms: cold hardening, hot hardening, annealing, alloying, eutectic alloys, heat treatment, tempering, ductility, , brittlement and fatigue. Materials mass equations.
TDI 202 Turkish Language II (2002) (ECTS:1)
What is language: Origins of language, Language-culture-nation relationships; Linguistic Reform: Turkish Language Association and its activities; World languages: Family of language, The importance of Turkish in other languages; The properties of Turkey’s Turkish: sound properties, the property of sentence; writing rules; Punctuation marks; being on correspondence: CV, application forms, business letters, Telegraph; Properties of speaking: Rules in speaking, Effective speaking; Listening: Rules in listening; Reading: Critical reading; Types of literature: story, novel, paper, essay, poem, drama.
YEAR III
SEMESTER: FALL
MBM 301 Mechanical Behavior of Materials (3003) (ECTS:5)
Atomic bond and crystal structure; Elastic behavior of crystal structures; Tensors; Basics of fracture mechanisms; Fracture strength of materials; Plastic deformation of crystal structures; Viscosity and visco-elasticity; Creep; Fatigue; Mechanic behavior and quantitative techniques; Improvement of strength and toughness in materials; Thermal behavior of materials; Analysis of mechanical defects; Design of engineering and strength.
MBM 303 Metalic Materials (3003) (ECTS:5)
Fe-Fe3C Equilibrium Phase Diyagram; Heat treatment of steels; Time-Temperature-Transformation Diagrams; Alloys added steels; Stainless steels; Standarts of ferrous materials; D.I.N. Standarts; AISI/SAE Standarts; White, grey, tempered and nodular cast irons; Nonferrous metals and its alloys; Copper and its alloys; Aluminium and its alloys; Nickel and its alloys; Titanium and its alloys.
MBM 305 Transport Events (3003) (ECTS:5)
Momentum transfer: Viscosity and momentum transfer mechanisms, Velocity distribution in laminar , Continuum mechanics, Transport equations; Energy Transfer: Thermal conductivity and energy transfer mechanisms, Temperature distribution in solids and laminar flow., Variation equations in non-isothermal systems.; Mass Transfer: Diffusion and mass transfer mechanisms, Concentration distribution in solids and laminar flow, Variation equations in multi-component systems.
MBM 307 Polymeric Materials (3003) (ECTS:4)
Introduction to large molecule science; Polymerization; In stage reaction polimerisation (condensation), Radical chain (Addition) Polymerisation, Ionic and coordination chain Polymerization, Co-Polymerisation, Requirements for polymerisation and polymer reactions, Characterization; Polymer solutions, Molecular mass and dimension measurement, Analysis and test of polymers, Structure and property; Order and morphology in crystalline polymers, Mechanical properties and reology of polymers, Physical properties and structures of polymers, Properties of commercial polymers; Hydrocarbon plastics and elastomers, Other carbon-chain polymers, Thermoplastics with hetero-chains, Hardened resins after heating, Product technologies of polymer, plastic, fiber and elastomer.
MBM 309 Materials Production Laboratory I (0021) (ECTS:4)
Applications related to Materials Science and Engineering in laboratory.
MBM 311 Statistical Methods in Engineering (3003) (ECTS:3)
Basic concepts related to probability and statistics, random variable and random event, concept of probability, distribution of random variables and parameters, frequency analysis and parameter estimation, probability distribution functions, sampling distributions, hypothesis tests, non-parametric tests, regression and correlation analysis, variance analysis.
ATI 301 History of Atatürk Principles and Revolutions I (2002) (ECTS:1)
Turkish reforms and reform movements: Character and targets of reforms. Political reforms:Building of Public Party, İzmir assasination, Liberty Court, Revolution of education-culture:, The modernization of new Turkish alphabet, Establishment of Turkish language association for regulating the Turkish language, Establishment of Turkish historical society for research on history. Social reforms: Law related to religious convents and dervish lodges, Law on family names, The international time and calendar system and the system of measures. Political reforms involving other countries: Lozan and Montrö pacts, Turkey Europe relationships. The fundamental principles of Atatürk’s reform: Republicanism, Nationalism,, Populism, State Socialism, Secularism, Reform.
SEMESTER: SPRING
MBM 304 Ceramic Materials (3003) (ECTS:5)
Introduction to ceramic materials. Types of ceramics. Traditional ceramics, advanced ceramics, properties of refracters and applications. The principles of crystal structures of ceramics. Properties and types of natural and artificial raw materials. Physical, chemical and mineralogical properties of raw materials and the method of analysis of them. Raw material processes. Artificial ceramic powders. Ceramics shaping principles and technologies. Properties and production of ceramic glaze. Mass and glaze formulations. Priniples of drying of ceramic powders. Sintering. Mechanisms of powder sintering and firing methods. Ceramic furnaces. Quality control methods in ceramics. National and international standarts.
MBM 306 Raw Materials and Basic Processes (3003) (ECTS:5)
Ores concentration processes; Ready to use recyclable and half-produced raw materials with added metalurgical processes; Process flow chart and the detailed physical and chemical seperation methods to concentrate the raw materials; Application and principles of mineral process; Pre-processes; Drying, calcination, roasting and agglomeration.
MBM 308 Composite Materials (3003) (ECTS:5)
Definition and classification of composite materials; Particle reinforced composites, Laminated composites, Micro-mechanics of composites, E-modul as a type of fiber and design of fiber, providing of equations of tensile strength and Poisson’s ratio, Minimum volume ratio, determining of max volume as a design factors, determining of stress equations of continuous and random distributed composites, Design factors, Plastic, Ceramic, and metal matrix composites, production methods of plastic matrix composites, Fiber Materials, standarts and experiments on composites.
MBM 302 Materials Production Laboratory II (0021) (ECTS:4)
Heat treatments and its laboratory work, composite processes and its laboratory, powder and ceramic process laboratory, plastic shaping laboratory, corrosion laboratory, casting laboratory, machining laboratory, analysis by SEM, chemical analysis, welding.
ATI 302 History of Atatürk Principles and Revolutions II (2002) (ECTS:1)
Turkish reforms and reform movements: Character and targets of reforms. Political reforms:Building of Public Party, İzmir assasination, Liberty Court, Revolution of education-culture:, The modernization of new Turkish alphabet, Establishment of Turkish language association for regulating the Turkish language, Establishment of Turkish historical society for research on history. Social reforms: Law related to religious convents and dervish lodges, Law on family names, The international time and calendar system and the system of measures. Political reforms involving other countries: Lozan and Montrö pacts, Turkey Europe relationships. The fundamental principles of Atatürk’s reform: Republicanism, Nationalism,, Populism, State Socialism, Secularism, Reform.
YEAR IV
SEMESTER: FALL
MBM 401 Materials Selection and Design (3003) (ECTS:5)
Vector mechanics; Mechanics of fixed matter; Beams; Moment of inertia; Materials selection and design: Design; Type of design, Technical systems, Design process, Data of materials properties and design instrument, Engineering materials; Metals, Ceramics, Polimers, Composites, Materials selection graphics, Selection of materials and figure, Process selection graphs; Term project.
MBM 403 Quality Control (3003) (ECTS:5)
Quality development and quality control: Qulity development term, Probability and statistics in quality control, Quality control in total quality management; Statistical methods in quality control: variability and measurement, important noncontinuous and continuous distributions, Sampling distribution, Estimation of parameters and hypothesis tests; Statistical process controls: İSK philosopy and methods, Application, Control graphics of quantitative and qualitative dimensions, Other statistical process control techniques, Process analyses, Acceptance sampling and sampling plans, various qualitiy control standarts
MBM 405 Engineering Economics (2002) (ECTS:3)
Basic definiton of engineering economics; basic economic terms, cost, interest and interest formulations, money time formulations. Micro-economy: Markets, supply and demand terms, flexibility, market equlibrium, cost analyses, Macro-economy: gross national product growth, national income, economic growth, inflation, unemployment, money and money supply. Application of engineering economics; application of money-time formulations, comparison of alternative solution, currency flow, inflation and price alteration, replacement investment. Additional topics in engineering economics; adjudication under risk, application of decision tree, impact diagrams, adjudication by expected value, adjudication under uncertainty, strategic evaluation techniques.
MBM 407 Special Topics in Materials Science and Engineering I (0201) (ECTS:3)
Special Topics in Materials Science and Engineering has been selected and investigated.
SEMESTER: SPRING
MBM 400 Graduation Study (0402) (ECTS:9)
A special topic has been selected in related with Materials Engineering. A problem which is related special topic has been determined and solved theoretically and practically. All results has been reported and presented by oral and written
MBM 404 Work Law (2002) (ECTS:3)
History of work law, Sources and basic concept; Appication area of work law: employee, employeer, work place, service agreement: Resignation and the results of resignation, discharge obligation; Organization and protection of work individually, General groups; Worker health and job security; Evaluation of work as a time of duration; overtime work and shift; preparing, finishing and cleaning.
MBM 406 Nanomaterials and Nanotechnology (3003) (ECTS:5)
Physical dimensionality, Future of the Nanotechnology and Nanoscience, Nano and micro engineering, Molecular and Nanoelectronic : concept and design, Chemical synthesis and production of nanostructured powder and films, Thermal spray process of nanocrystalline materials, Production of nanostructered materials and composite by solid state method, Densification methods of nanocrystalline powder, Electrodeposited nanocrystalline materials, Diffusion behaviour of nanocrystalline materials, Mechanical properties of nanocrytalline metals, Formation,stability and mechanical properties of nanocrystalline materials, Nanostructured electronic and optoelectronic materials,Carbon nanotubes , Nano-bio technology.
MBM 402 Special Topics in Materials Science and Engineering II (0201) (ECTS:4)
Special Topics in Materials Science and Engineering has been selected and researched
ECTS: European Credit Transfer and Accumulation System